Starting a Food Business - Pan Review Prep

This guide is for prospective operators of foodWarming Drawers
enterprises (food establishments, retail food stores,Stoves
food warehouses, and food processors) desiring toPrep tables
open a food business in either their local city, county orIce Cream Dispenser
state jurisdiction. This is a general overview and mayOvens
not be all inclusive of the codes and ordinances in yourDish Machines
locality. It is good to note that though this document willBeverage Station/dispenser
more than likely cover most if not all requirements forGrills
starting a food business in your jurisdiction, it would beMixers
in your best interest to familiarize yourself with theBlender Station
codes and regulations of your local city, county and/orFryers
state.Food Processors Salad/Food Buffets
Operating Permits - Food Enterprises- Sinks
A Food Establishment application can be obtained atHand sinks (food prep areas ware-washing area
your local city or county health department. If you planrestrooms) Ware washing sinks Service Sink/Mop sink
to manufacture foods and package for retail sale youcurbed floor sink Food Prep Sink
may be required to obtain a food manufacturer's- Dumpster
license from your state regulatory agency. If you plan- Grease Barrel
to distribute your product outside of your state lines a- Chemical Storage areas
federal license may also have to be obtained. It is- Mop drying area
recommended that you submit a fully completed- Employee area for belongings
application and fees at least one month prior to your- Dry food storage area
anticipated opening date. This gives the local authority- Doors
the needed lead time to process it and schedule any- Mechanical ventilation in restrooms
needed pre-opening inspections. Again, make sure that- Outdoor food prep areas (bars/wait station/BBQ)
you provide ALL information required on the application.- Grease trap size and location
Incomplete applications may delay your approval.- Water Wells
Food permits are generally in effect for one year from- Underground and overhead sewer and waste lines
the date of issue and are renewable each year- On Site Sewage Facility
thereafter when the appropriate fee is paid and asHealth Code Plan Notes
long as the establishment remains in compliance with1) Refrigeration All refrigerated units are to hold foods
applicable Health codes and regulations.at or below 41°F.
Home preparation of food for public consumption is2) Restrooms (two are normally required). If the
prohibited. All food that is to be consumed by theestablishment has only carry-out or seating for less
public, whether free or for purchase must be preparedthan 20 people, and less than 10 employees, then only
at a permitted establishment that is inspected by aone employee restroom may be allowed. Two
federal, state, or local Health Authority.restrooms may be required if alcohol is served on the
Food Establishment Fee: Food establishment fees arepremises or more than 20 seats are provided. Each
variable depending on jurisdiction. Contact your localrestroom must have a hand sink with hot (at least
health authority to inquire about permitting fees.100°F) and cold water, mechanical air ventilation to
NOTE: Larger establishments that have multiple foodthe outside, and a solid, self-closing door. Restrooms
service operations on site may need to obtain a healthmay not open directly into a kitchen. The total number
permit for each operation. A separate application andof restrooms for a Childcare facility is dependent on
fees may need to be submitted for each operation.the "minimum standards" of the Texas. Dept. of Family
Food Enterprise Pre-Opening Processesand Protective Services (834-3195) as it relates to
When starting a Food Enterprise business you may beChildcare.
required to go through either or both A) a change of3) Sinks
ownership inspection or B) a plan review process.A. Service Sink/Mop Sink/Curbed Floor sink: At least
Read through options A & B below to determineone of these must be available for mop washing and
which best fits your situation. Contact your local healthdisposal of mop water in an approved waste water
authority if you need help in making that determination.disposal system. A drying rack is required for mops to
A) Change of Ownership Inspection Process-air dry. This sink must be provided with a backflow
Before opening for business you may be required topreventer on any threaded hose bib to protect the
go through a change of ownership inspection. Thiswater supply. Note: the mop sink may be located in a
inspection verifies your establishment complies withdifferent area of the building than the kitchen.
current regulations and that clearance to occupy theB. Hand washing sinks: Shall be located to allow
site has been granted by your city or county. Thisconvenient use by employees in food preparation,
inspection may incur a fee and the fee for thisfood dispensing, ware wash areas, and any wait
inspection will more than likely be required to be paidstation where ice is dispensed, bar area or in a walk-in
before the inspector conducts the inspection. Ifwhere meat is cut or trimmed. At least one hand sink
applicable, a request for a Change of Ownershipwill be required; additional, separate hand sinks may
application should be available at the offices of youralso be required. Small kitchens with food prep and
local city or county health authority. Again, to expediteware washing in close proximity may be allowed to
your request, a fully completed application must beuse one hand sink to serve both activities. Other hand
submitted. After submitting the application; call tosinks must be associated with restrooms. Provide at
schedule the inspection with your inspector. If theleast 12" tall splashguards if a hand sink is located near
establishment doesn't comply with current regulationsfood prep, open food, ice, or clean food contact
you will be required to bring it up to code before yoursurfaces. Otherwise, the hand sink must have at least
operating permit is approved. Prospective business18" lateral separation from these. A sign or poster that
owners, if available, it would be in your best interest tonotifies food employees to wash their hands shall be
request a change of ownership inspection beforeprovided to all hand washing sinks and be clearly
finalizing the sale. This gives the prospective businessvisible. A small, swinging door (as in a bar area) could
owner a heads up on any items that may be requiredseparate a hand sink from a work area, otherwise no
for the establishment to be in compliance with local citydoors separating hand sink from work areas.
or county codes. Under no circumstances may youEach sink must be supplied with hot (100°F) and
begin operations without approval from the local city orcold water, soap and disposable towels. Childcare
county health authority. Legal charges may be filedfacilities must have hot water in the diaper changing
against you if you do.area and kitchen. If plans do not provide sufficient hand
B) Food Establishment Plan Review Processsinks to meet the requirements of the establishment
A plan review will more than likely be required for anyyou will be asked to provide a revised plan with
newly built business or in the event of an extensiveadditional hand sinks.
remodel of an existing business. NOTE: This will alsoC. Ware Wash Area: A commercial dishwasher or 3
more than likely require a completed application andcompartment sink is required in most cases. Dish
fees be paid in order to initiate this process.machines must be able to effectively sanitize all
A Plan Review is required whenever a building isequipment and utensils. They must dispense a
constructed or substantially remodeled to be a foodchemical sanitizer or provide a final rinse of at least
enterprise, whenever a substantial change is made to180° F. (single, stationary rack machines are
an existing food facility or may be required if arequired to reach 165° in the sanitize cycle). Test
plumbing permit, building permit, or other constructionstrips are required. Above-the-counter dish machines
permit is required by the local city or countyare required to have Type II vent-hood.
development offices.Ware washing sinks shall be of sufficient size to
The Plan Review Application, including proposed menu,immerse the largest piece of equipment. Cold and hot
Fees, and 1 or more sets of building plans all may be(100°F minimum) water under pressure delivered
required to be submitted as a package. Review allthrough a mixing valve shall be provided. Provide at
forms thoroughly to ensure accuracy of informationleast 2 integral drain boards or 1 integral drain board
provided. Incomplete or inaccurate applications couldand a mobile dish cart. Drying racks or shelves will aid
delay your plan review. The Plan Review Applicationin adequately air drying all wares. Facilities with very
should be available at the offices of your local city orlimited ware washing and using disposable containers
county Health Authority. Upon approval, the plans aremay request a variance to install a 2 compartment
stamped by the Health Authority and the personsink (example: convenience store). These sinks are
submitting the plans will be called to pick them up.required to have a drain board. The sinks must have
Submit building plans after the type of food operationan indirect connection to the sanitary sewer (at least a
and menu has been determined and after receivingone inch air gap). This includes all food prep sinks and
Building approval from your local city or countyware wash sinks.
development offices. The building plans should be4) Ceiling Construction: Ceilings over open food, ice,
drawn to scale with most plans drawn in a scale ofsoda fountains, ware washing, restrooms and bars
¼" = 1Ft. and detail the layout of the kitchen,must meet construction criteria and be smooth, durable,
dining area, restrooms, storage areas, break room, waitnonabsorbent, and cleanable. Open rafters, trusses or
stations and bar. The plans are to include a materialsgrid work and exposed duct work, pipes or utility lines
list of specifications for all floors, walls, and ceilings.are usually prohibited with no open structure permitted.
Certificate of OccupancyIf drop down acoustic tiles are used, they must be
All Food Enterprises will more than likely be required toproperly constructed. These tiles are washable and
have a Certificate of Occupancy (CO). A CO is issuedhave a smooth surface without pinholes. Painted dry
after the Building and Health Officials inspect thewall or boards are generally acceptable.
building and find no violations of the Building or Health5) Walls/Floors: Must be constructed of approved
Codes during new construction and/or a remodel. Thematerials. Cleanable water-based enamel paint is
CO will also state the use for which the building will beusually acceptable for most wall surfaces. Areas that
used. The CO Inspection is usually required prior toare subject to regular cleaning and splash may be
getting final health approval but in some cases not onlycovered with FRP, stainless, or galvanized metal. Floor
may a preliminary CO inspection be required prior towall junctures shall provide no greater than 1/32" gap.
receiving your final health approval but a secondaryBaseboards are required. Caulk wall/floor junctures to
(final) CO inspection may be required by your buildingprevent the collection of food particles and water.
inspector before your Operating Permit is approved.Masonry (brick/concrete) wall/floor junctures DO NOT
Inquire with your local health authority and buildingrequire baseboards since a masonry juncture provides
inspectors to see what process is required. NOTE:no gap. Raw brick and concrete in the kitchen area
Contact the building inspectors at least 7 days prior torequires sealing. The sand grout of all tiles needs to be
the time you are ready to schedule your inspection.sealed. Epoxy grout does not require sealing. VCT
This should insure that you get a timely response.floor tiles require a coat of wax to seal out liquids.
Permit Approval6) Solid Waste: Dumpster and grease barrels shall rest
Once you have completed the pre-opening processeson a machine laid asphalt or concrete pad. These
and your Building and Health Inspectors have approvedcontainers must have tight fitting lids and drain plugs in
your operating permit, you may open for business.place.
Under no circumstances may you begin operations7) Outdoor Cooking facilities: Barbeque pits or smokers
without approval from both the Building and Healthshall be enclosed, and if screened in, at least a 1/16"
Inspectors. Legal charges may be filed against you ifmesh screen is required. They shall rest on a concrete
you do.or asphalt pad. The meat may only be placed on the
Other Approvalssmoker; no food prep allowed in this enclosure. Any
Building Permits: Plans may need to be submitted for aseasoning, cutting, etc. must take place inside the
Commercial Plan Review. If required, contact your localestablishment. Outdoor bars and wait stations will be
Building or Development Services Office to scheduleapproved on a case by case basis by your local
this review and to obtain a building permit.health authority.
Industrial Waste: If you are taking over a previous8) Water and Sewage Systems: All private onsite
business and changing the type of operation, ensuresewage facilities and wells serving a new food
the grease trap meets the requirements for your newenterprise, an extensively remodeled food enterprise,
operation. For example, when a "sandwich shop"or a food enterprise coming under new ownership
becomes a "fried chicken" location, the existing greasemust meet current standards. These systems are
trap may need to be modified. Contact your localrequired to be evaluated with respect to whether the
industrial waste inspector to ascertain if any changessystem (a) meets current standards and (b) is
need to be made to the existing system or toadequate for the proposed use.
evaluate your engineered designs if your plans requireNOTE: A food service facility or Childcare facility using
the installation of an on-site septic system.a well may be considered public water supply and
Fire Inspections: Building Inspectors are concerned withsubject to specific restrictions and regulations. Consult
grease-laden vapors and proper hood protection inyour local health authority to inquire about any
food facilities. All cooking equipment must be installedquestions regarding the use of a private well.
under an approved hood system. In addition,9) Protecting the Water Supply: Threaded hose bibs
establishments in excess of 5,000 sq. ft. are requiredare required to have a backflow prevention device
to provide a sprinkler system. Establishments with anattached. Spray hoses and fill hoses shall hang at least
occupancy load in excess of 50 people are required1 inch above the maximum flood rim of a basin or the
to provide fire alarms. Call your local building inspector,hoses shall be provided with an atmospheric vacuum
fire inspector or fire marshal to evaluate plans or tobreaker or backflow prevention device.
schedule a site inspection.10) Indirect Connections: Jockey boxes, ice bins, ice
What to put in a plan Reviewmachines and sinks (as identified above in # 3) must
Include and Identify the following on your Building Plansbe provided with indirect connections to the sewer.
- Major pieces of equipmentFloor sinks are required on new construction.
Refrigerator/freezer units11) Lighting: Adequate amount of light shall be provided
Vent-hoodto all areas. At least 20 foot candles is required where
Ice machines/bins/dispensersfood is provided for customer self-service such as
Steamersbuffet and salad bars or where fresh produce or
Microwavespackaged foods are sold.